Flexijet Laser Measurement vs. Vinyl Templating: Choosing the Right Tool for the Job

Is it time to abandon traditional vinyl templating and adopt Flexijet 3D laser measurement? On the other hand, maybe you have heard that vinyl templating is the only way to maintain high levels of craftsmanship. For the team of CNC experts at Diversified Equipment and Supply, these questions are not particularly important. The supposed dilemma of Flexijet laser measurement vs. vinyl templating is not worth debating, because you really don’t need to choose one or the other. 


Flexijet is not a replacement for vinyl templating. It is a complementary tool to be used where appropriate. Rather than making a fundamental choice between the two, you need to know when to use each. This expert guide will help you understand how to make that choice. 


What is Flexijet Measurement?


Flexijet measurement is a laser-based measuring system that utilizes a rotating laser to capture 3D measurements and create CAD files in real-time. It is ideal for cabinetry, countertop production, architecture, and stone fabrication, among other uses. It is fast, efficient, and highly precise, making it ideal for high-end, complex, or large-scale projects. 


What is Vinyl Templating?

Vinyl templating is an older measurement method that involves the cutting of stencils and templates from vinyl material to assist in the accurate sizing and measurement of floors, countertops, cabinetry, glasswork, and architectural components.


The Pros and Cons of Flexijet Laser Measurement vs. Vinyl Templating

Flexijet measurement and vinyl templating are both tools that you should have at your disposal. The question is, when should you choose one over the other? Let’s look at the criteria you should consider, and how the two methods compare with one another.


Overall Accuracy versus Realities of the Jobsite

Flexijet measurement is known for its extreme accuracy, but that doesn’t mean it fits every project. Accuracy should not be taken as a selection criterion by itself. You need to consider the realities of the jobsite.


If you are dealing with warped, uneven surfaces, unpredictable installation conditions, or a project where installers need a physical reference, Flexijet is not the best tool. Under these conditions, vinyl templating would serve you better.


On the other hand, when speed is a priority, you need CAD or CAM blueprints in real time, or you are repeating many jobs across similar spaces, vinyl templating won’t give you what you need. In these cases, choose Flexijet.


Speed, Throughput, and Scheduling

When it comes to speed and project deadlines, the two methods compare as follows:


Vinyl is slower, requires more handling, transport, and storage; and requires more hands-on labor involvement. Flexijet allows faster capture, same-day file transfer, and easier scaling for multiple jobs. 


Flexijet is thus the best tool for scheduling efficiency and installation pipeline flow, especially where multiple projects, high output, and tight deadlines are involved.


Error Risk and Remake Prevention

Each method also comes with its own risks, so keep these in mind:

With vinyl:


  • Physical damage during transport
  • Mislabeling
  • Human measurement and interpretation errors


With Flexijet:


  • Higher dependence on operator skill
  • File management discipline
  • Over-confidence without verification 


Integration with CNC and Production Software

Flexijet measurement and vinyl templating also have different strengths in terms of their integration with other CNC components and production software.


Flexijet’s leading advantage is that it provides immediate, direct CAD output. In addition, it offers:



  • Cleaner CNC handoff
  • Reduced re-entry of measurements
  • Better fit for nested-based workflows


Vinyl templating cannot really compete with Flexijet on these terms, but it has several advantages that laser measurement does not:


  • Visual and tactile verification
  • Requires less technical training and specialized knowledge
  • Easier operation for one-off or complex organic shapes.


Training and Operator Adoption

Flexijet requires more technology-specific training than vinyl templating, but the competent use of vinyl presupposes high levels of craftsmanship and experience. Therefore, vinyl templating is best used by skilled operators with a lot of experience and skill. Flexijet can be used by less experienced operators, provided they have received the relevant training. Before choosing your tools, you need to take both the requirements of the job, and the skill levels of your team into account. Just remember that this is case-specific. Technology is never meant to replace experience, but to amplify it.


Your Partner in CNC Excellence

Diversified Equipment and Supply is your trusted source for all CNC solutions, including both Flexijet and vinyl templating equipment. 

As you can see, there is no need to get caught up in the debate around Flexijet laser measurement vs. vinyl templating. Contact us today to explore our laser measurement systems and vinyl templating supplies.

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